Industry
MES for mechanical manufacturing
Machining plants and mechanical production sites operate several machines, multiple series and critical changeover times. A MES platform tracks performance machine by machine and structures downtime reasons to guide operational actions.
Challenges
Industry challenges
- Measure machine performance continuously, machine by machine.
- Monitor series changeovers and their impact on availability.
- Capture downtime reasons (breakdowns, settings, tool waits) at the source.
- Compare OEE across machines and part families.
- Provide a consolidated production view to plant management.
Shop floor problems
What slows production execution today
- Machine performance hard to measure without continuous data collection.
- Series changeovers poorly tracked and underestimated in indicators.
- Downtime reasons recorded with inconsistent labels across operators.
- Production visibility limited to end-of-shift results.
- No reliable comparison between similar machines.
What IBRIXIO delivers
How IBRIXIO responds
- OEE and availability computed per machine, continuously.
- Automatic downtime detection and standardized reason capture.
- Series changeover tracking and impact analysis on availability.
- Real-time production monitoring with produced quantities per machine.
- Operational machine history without claiming a full CMMS.
Indicators
What you monitor
Use case
On the shop floor
A machining plant compares OEE across five similar machines and identifies a recurring loss on one of them. Analysis shows changeover times are systematically longer. Operations revises the changeover procedure and closes the gap.
Most relevant MES modules
Real-time production monitoring
Monitor machine states, produced quantities and order progress in a centralized view shared across operations, maintenance and plant management.
Learn moreOEE performance
Availability, performance and quality combined in a reliable OEE indicator, updated continuously and comparable across lines, shifts and periods.
Learn moreDowntime reason tracking
Automatic detection of unplanned stops and standardized capture of downtime reasons by operators and maintenance teams.
Learn moreOperational alerts and production reports
Targeted alerts on critical production events and automatic production reports for operations, maintenance and plant management.
Learn moreReady to make your production data reliable?
Request a demo or a free MES assessment, no commitment.