Industry
MES for mechanical manufacturing
Machining plants and mechanical production sites operate several machines, multiple series and critical changeover times. A MES platform tracks performance machine by machine and structures downtime reasons to guide operational actions.
Challenges
Industry challenges
- Measure machine performance continuously, machine by machine.
- Monitor series changeovers and their impact on availability.
- Capture downtime reasons (breakdowns, settings, tool waits) at the source.
- Compare OEE across machines and part families.
- Provide a consolidated production view to plant management.
Shop floor problems
What slows production execution today
- Machine performance hard to measure without continuous data collection.
- Series changeovers poorly tracked and underestimated in indicators.
- Downtime reasons recorded with inconsistent labels across operators.
- Production visibility limited to end-of-shift results.
- No reliable comparison between similar machines.
What IBRIXIO delivers
How IBRIXIO responds
- OEE and availability computed per machine, continuously.
- Automatic downtime detection and standardized reason capture.
- Series changeover tracking and impact analysis on availability.
- Real-time production monitoring with produced quantities per machine.
- Operational machine history without claiming a full CMMS.
Indicators
What you monitor
Tracked indicators :OEE per machineAvailabilityProduced quantitiesDowntime duration and frequencyTop downtime reasonsChangeover time
Use case
On the shop floor
A machining plant compares OEE across five similar machines and identifies a recurring loss on one of them. Analysis shows changeover times are systematically longer. Operations revises the changeover procedure and closes the gap.
Ready to make your production data reliable?
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