Downtime detection
Unplanned stops captured automatically.
Solution
Downtime reason tracking
Automatic detection of unplanned stops and standardized capture of downtime reasons by operators and maintenance teams.
Shop floor problem
What holds plant teams back today
Long stops get noticed, micro-stops disappear. Reasons are noted from memory at the end of the shift and stay hard to standardize. Without qualified reasons, production losses remain invisible in indicators.
What IBRIXIO delivers
How IBRIXIO responds
IBRIXIO detects unplanned stops from PLC signals, offers fast reason entry (standardized categories and sub-reasons) and flags unqualified stops. Losses are cumulated by reason over duration and frequency to prioritize structural actions.
Key features
Features
Standardized reasons
Downtime categories and sub-reasons by line.
Unqualified stops
Flagged, followed up and tracked.
Prioritized losses
Top reasons by duration and frequency.
Indicators
What you monitor
Tracked indicators:Number of stopsDowntime durationTop downtime reasonsUnqualified stops
Use case
On the shop floor
Maintenance identifies the top recurring downtime reason and plans a targeted action instead of reacting case by case.
Related resource: Downtime reasons in productionRelated modules
OEE performance
Availability, performance and quality combined in a reliable OEE indicator, updated continuously and comparable across lines, shifts and periods.
Learn moreReal-time production monitoring
Monitor machine states, produced quantities and order progress in a centralized view shared across operations, maintenance and plant management.
Learn moreOperational alerts and production reports
Targeted alerts on critical production events and automatic production reports for operations, maintenance and plant management.
Learn moreReady to make your production data reliable?
Request a demo or a free MES assessment, no commitment.