Industry
MES for process industry
Process industry sites run continuously or in batches, with strong needs for supervision, production continuity and reliable shop floor data. A MES platform centralizes operational supervision and production performance.
Challenges
Industry challenges
- Centralize state and process parameter supervision continuously.
- Maintain production continuity despite network instability.
- Make shop floor data collection reliable via an industrial gateway.
- Notify alert threshold breaches quickly.
- Deliver consolidated reports to plant management.
Shop floor problems
What slows production execution today
- Data scattered across SCADA, Excel files and specific systems.
- Continuous supervision consolidated manually.
- Network outages causing data losses.
- Performance reports rebuilt at month-end.
- Threshold breaches notified too late.
What IBRIXIO delivers
How IBRIXIO responds
- Centralized shop floor data captured via OPC UA and Modbus TCP.
- Industrial gateway with local buffer to absorb network outages.
- OEE and performance indicators monitored continuously where applicable.
- Targeted alerts on alert thresholds and operational events.
- Automatic production reports for plant teams and management.
Indicators
What you monitor
Use case
On the shop floor
A process parameter drift on a critical step triggers a targeted alert to the operating team. The cause is identified and corrected within the hour. The automatic daily report consolidates the incident, its duration, impact and actions, with no end-of-shift re-entry.
Most relevant MES modules
Industrial gateway
Capture machine data via OPC UA and Modbus TCP, keep local buffering during network outages and synchronize securely to the MES platform.
Learn moreReal-time production monitoring
Monitor machine states, produced quantities and order progress in a centralized view shared across operations, maintenance and plant management.
Learn moreOEE performance
Availability, performance and quality combined in a reliable OEE indicator, updated continuously and comparable across lines, shifts and periods.
Learn moreOperational alerts and production reports
Targeted alerts on critical production events and automatic production reports for operations, maintenance and plant management.
Learn moreDowntime reason tracking
Automatic detection of unplanned stops and standardized capture of downtime reasons by operators and maintenance teams.
Learn moreReady to make your production data reliable?
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